Corrugated Surprise

Derek Brown from Madison (WI) Firehouse 7 sent in these photos of new style of roof construction he and the crew ran into in their first due. The building in the photo is a two-story day care facility that features an interesting style of roof construction.

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The building has steel trusses with corrugated metal sheet decking directly over the truss system.

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On top of the corrugated decking there are fire rated 2×4’s acting as a purling.  Over the purling is fire rated 3/4’” plywood. The roof will be finished off with traditional tab shingles. Once completed the roof will look no different than an ordinary shingle roof.

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Accomplishing a vertical vent on this building would be interesting if the style of construction was not know ahead of time. A good carbide tip on the chain saw should get right through the entire assembly, but will certainly take a bit longer than traditional plywood or OSB decking.

4 thoughts on “Corrugated Surprise

  1. David Davis says:

    Is this the same “fire rated” plywood that actually delaminated quickly under fire conditions in order for the fire to vent itself? If so, I do not see any advantage to its use in this application. RE the carbide chain saw, what is the gauge of the Q-deck material and are carbide chains rated for the thickness steel? Good eye for finding this; thanks ALOT to the building dept. for keeping us aware of these “advances”!!

  2. Paul says:

    What is the purpose of using a metal roof only to cover it with a substantial amount of weight? It would be interesting to find out the load rating of those metal trusses, which Im sure will have a drop ceiling and lighting hanging from the interior side.

  3. mike says:

    wonder if they are gonna use those dept. store kid kennels in an article a few years back…
    makes life interesting for us…

  4. William Knight says:

    This is why inspection cuts should be done on every single roof before you get away from the ladder. Undress the roof right away.

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